One of my fondest memories is from summer barbecues at my grandparents' house, where the smell of smoked meat wafted through the air, and laughter filled every corner of the backyard. That’s where I first tasted BBQ Brisket Melts, a delightful combination of tender brisket and gooey cheese, all nestled between crispy, buttery bread. The joy of biting into one of those sandwiches, feeling the warmth and flavor, is something I’ve cherished ever since. It's a recipe that brings friends and family together, perfect for lazy weekends or special gatherings.
As the weather turns warm, there's nothing like firing up the smoker and creating those BBQ Brisket Melts. They’re hearty, comforting, and oh-so-satisfying. Whether you’re celebrating a holiday or just craving something delicious, these melts are sure to become a staple in your kitchen. So let’s roll up our sleeves and dive into making these mouthwatering sandwiches that will have everyone coming back for seconds!
Why You’ll Love BBQ Brisket Melts
- Hearty and filling, perfect for satisfying appetites.
- Minimal ingredients make it easy to whip up a delicious meal.
- Great for family gatherings or casual get-togethers.
- Can be made ahead and frozen for a quick weeknight dinner.
- Customizable with your favorite cheeses and toppings.
- Easy to grill, making clean-up a breeze!
Ingredients You’ll Need
-
Brisket
1 brisket; adjust size based on servings needed.
-
Mustard
for binding; any type works, but I love using yellow mustard for its tangy kick.
-
Brisket Rub
Pepper-forward brisket rub; homemade or store-bought, just make sure it has a nice kick to complement that smoky flavor.
-
Hickory Wood Pellets
for smoking; choose quality pellets for best flavor, hickory adds a wonderful depth to the brisket.
-
Sourdough Bread
4 slices; fresh or toasted, I find that sourdough gives the perfect chewy texture and tang.
-
Colby Jack Cheese
sliced; for melty goodness, it’s got that creamy flavor that pairs beautifully with brisket.
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Provolone Cheese
sliced; adds creaminess and a mild flavor that balances the stronger cheeses.
-
Fried Crispy Onions
for crunch; optional but recommended, they add a delightful texture and a bit of sweetness.
-
Unsalted Butter
for grilling; helps achieve golden bread, and I always say, butter makes everything better!
Step-by-Step Instructions
Prepare the Brisket
- Prepare the brisket by rubbing it all over with mustard. This will help the brisket rub stick nicely. Don’t be shy with the mustard; it adds flavor and moisture!
Smoke the Brisket
- Smoke the brisket using hickory wood pellets for about 10-12 hours at 225°F. Just imagine that smoky aroma wafting through your yard; it’s pure bliss! Keep an eye on the temperature and make sure it stays steady.
Rest and Slice
- Let the brisket rest for at least 30 minutes before slicing it thinly. This step is crucial — it allows the juices to redistribute throughout the meat, making every bite incredibly tender.
Prepare the Bread
- Butter one side of each slice of sourdough bread. This will give you that crispy, golden crust when you grill the sandwiches. Trust me, it’s worth the extra butter!
Assemble the Sandwich
- Layer the sliced brisket, colby jack cheese, provolone cheese, and crispy onions between two slices of the buttered sourdough. Don’t skimp on the cheese; we want melty goodness that oozes out when you take a bite!
Grill the Sandwich
- Grill the sandwiches in a skillet or on a griddle until the bread is golden and the cheese melts, about 4-5 minutes per side. You can press down gently with a spatula for that ultimate melt. Keep an eye on them so they don’t burn!

Variations
- Swap the brisket for pulled pork or shredded chicken for a different protein option.
- Try adding jalapeños or banana peppers for a spicy kick.
- Use a mix of smoked gouda and cheddar cheese for a flavor twist.
- Make it lighter by using whole grain bread and reducing the cheese.
- For a gluten-free option, simply use gluten-free bread and ensure all ingredients are certified gluten-free.
Serving and Storage Tips
Serving
Serve these BBQ Brisket Melts hot off the grill with a side of pickles or your favorite BBQ sauce for an extra burst of flavor. They’re perfect for casual gatherings or a cozy family dinner!
Storage
Store any leftovers in an airtight container in the refrigerator for up to 3 days. To reheat, pop them in a skillet over medium heat until warmed through and the cheese is melty again. Enjoy!
Helpful Notes
- Feel free to use your favorite cheese blend for added flavor.
- If you're short on time, pre-cooked brisket works in a pinch.
- Add sautéed mushrooms or roasted red peppers for extra veggies.
- For a dairy-free version, try using vegan cheese or skip the cheese altogether.
- Always check your local store for gluten-free bread options to accommodate dietary needs.
Frequently Asked Questions
Can I freeze BBQ Brisket Melts?
Yes, you can freeze the assembled sandwiches before grilling them. Just wrap them tightly in plastic wrap and store them in a freezer-safe bag. When you're ready to enjoy, thaw them in the refrigerator overnight before grilling.
What can I substitute for the brisket?
You can use pulled pork or chicken as an alternative. Both options will still give you that delicious, hearty sandwich feel with a slightly different flavor profile.
How can I make this recipe gluten-free?
Use gluten-free bread and ensure all ingredients are certified gluten-free. There are many great gluten-free bread options available that will work beautifully for these melts.
Final Thoughts
Cooking these BBQ Brisket Melts is not just about making a meal; it's about creating memories and sharing joy with those you love. I hope you feel inspired to fire up your smoker and gather your family around the grill. Each bite of these sandwiches is a reminder of those cherished summer barbecues, and I know they’ll quickly become a favorite in your home too. So, get ready for some ooey-gooey goodness, and don’t forget to savor every moment. Happy cooking, my friend!
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BBQ Brisket Melts
- Total Time: 12 hours 30 minutes
- Yield: 4 servings 1x
- Diet: Gluten Free
Description
BBQ Brisket Melts are hearty sandwiches filled with smoked brisket and melted cheese.
Ingredients
- 1 brisket
- Mustard (for binding)
- Pepper-forward brisket rub
- Hickory wood pellets (for smoking)
- Sourdough bread
- Colby jack cheese
- Provolone cheese
- Fried crispy onions
- Unsalted butter
Instructions
- Prepare the brisket by rubbing it with mustard and the brisket rub.
- Smoke the brisket using hickory wood pellets for about 10-12 hours at 225°F.
- Let the brisket rest before slicing it thinly.
- Butter one side of each slice of sourdough bread.
- Layer brisket, colby jack cheese, provolone cheese, and crispy onions between two slices of bread.
- Grill the sandwiches until the bread is golden and the cheese melts.
Notes
- Adjust smoking time based on brisket size.
- Use your favorite cheese for extra flavor.
- Serve with pickles or BBQ sauce.
- Prep Time: 30 minutes
- Cook Time: 12 hours
- Category: Sandwich
- Method: Smoking and Grilling
- Cuisine: American
Nutrition
- Serving Size: 1 sandwich
- Calories: 800
- Sugar: 2g
- Sodium: 1200mg
- Fat: 45g
- Saturated Fat: 20g
- Unsaturated Fat: 15g
- Trans Fat: 0g
- Carbohydrates: 50g
- Fiber: 3g
- Protein: 40g
- Cholesterol: 120mg
Keywords: BBQ, brisket, melts, sandwiches






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